Drive smart warehouse operations, powered by AI agents

Article
Advisory
Analytics, Data and AI
Cloud and Applications
Intelligent Business Applications
Smart Manufacturing and Products
AI and gen AI
Data and analytics
Strategy and transformation
Manufacturing
Posted on May 21, 2025
Estimated read time: 4 minutes
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How can you best drive warehouse agility for a complex and competitive market?

Warehousing has evolved into a critical, around-the-clock operation in both the B2B and B2C sectors. As the variety and volume of products grow, manufacturers face rising complexity, against a backdrop of labor shortages and cost pressures. To stay competitive, they’re turning to AI agents to boost efficiency and move toward more autonomous warehouse operations.

Creating value from near real-time data

According to Penn State University’s 29th annual Third-Party Logistics (3PL) Survey, 74% of shippers factor in AI capabilities when selecting logistics partners. AI agents provide near real-time insights for proactive management of warehouse activities and enhanced customer satisfaction. They can seamlessly integrate with existing systems to automate routine tasks, mitigate risks, and enable dynamic, agile operations—driving process optimization, greater supply chain visibility, and enhanced overall efficiency.

Warehouse automation in action
AI’s ability to optimize operations is changing the game for warehouse management. Here’s how:

  1. Demand forecasting and inventory optimization
    AI algorithms analyze historical data, market trends, and other influencing factors to generate accurate demand forecasts.
  2. Enhanced order fulfillment and logistics
    Variables like product attributes, picking frequency, real-time order priorities can be identified with AI. This enables intelligent sequencing of orders and travel path optimization for improved order accuracy, increased throughput, and reduced labour costs.
  3. Automated inspection for improved quality control
    Paired with computer vision technology, AI agents can inspect products for defects at scale while streamlining manual auditing processes.
  4. Optimized shopfloor operations 
    AI can analyze data related to warehouse layout, picking routes, and other operational processes to identify improvement opportunities, leading to faster picking, reduced errors, and lower labor costs.
  5. Enhanced workplace safety
    AI video systems can continuously monitor the warehouse floor to detect potential hazards such as spills, leaks, and unsafe behaviors, including wearing incorrect safety gear or using improper lifting techniques. These systems provide real-time feedback to supervisors and workers, facilitating immediate corrective actions and ensuring a safer working environment.
  6. Support sustainability initiatives
    By managing light and climate control systems in real-time, AI can help to reduce energy consumption. Waste management goals can be achieved by optimizing packaging configurations, streamlining delivery routes, and leveraging AI-driven forecasting to prevent overstocking and promote efficient resource utilization.

Solving data challenges
AI thrives on high-quality, real-time data. Warehouses produce large volumes of data—every item logged carries traceability, carbon footprint, and recall-relevant information. Unfortunately, siloed systems often limit this data’s potential.
Cloud storage centralizes access, while intelligent algorithms process millions of data points daily, supporting robotics, autonomous vehicles, and AI agents. These insights enable real-time planning, scenario analysis, and agility in operations.

Bringing your people on board
The future of warehouse automation depends on the successful integration of people, processes, and technology. While machines handle repetitive tasks with speed and precision, human workers remain vital for flexibility and complex decision-making. Providing intuitive, real-time guidance empowers workers to collaborate effectively with AI, creating healthier, more sustainable workplaces and freeing up time for higher-value tasks.

Warehouse Management System (WMS) success
A unified platform—or "smart core"—coordinates goods and people across automation levels. Warehouses typically use one of three systems:
 

  • Warehouse Management System (WMS): Manages daily warehouse operations.
  • Warehouse Control System (WCS): Oversees automation systems like conveyors and robotics.
  • Warehouse Execution System (WES): Blends WMS and WCS for end-to-end orchestration.

Microsoft Dynamics 365 Supply Chain Management has core functionality in Warehouse Management Only Mode available without requiring a full, new ERP implementation. It integrates seamlessly with third-party ERP or order management systems and supports inbound/outbound shipments via lightweight source documents. Featuring the ability to enable users access the system via a mobile app and advanced carrier integration the solution is designed to provide maximum support to frontline warehouse workers, guiding them in their day-to-day work.

Natural language & AI insights
Users can now interact with their warehouse data through natural language queries using Copilot. You can ask, “What’s the current inventory for product X?” or “Show today’s outbound orders,” and get instant insights. Copilot consolidates data from multiple sources and uses generative AI to highlight trends, anticipate disruptions, and recommend actions. This makes critical information more accessible across teams, driving smarter, faster decisions.

Conclusion
Whether it's ensuring same-day delivery for critical B2B parts or meeting B2C expectations, AI-empowered warehouse operations are essential. Integrated ERP, warehouse management and AI agent platforms enable greater visibility, flexibility, and resilience. The result is a smarter, more customer-centric supply chain—ready to adapt to whatever tomorrow brings.

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